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PREDICTIVE MAINTENANCE

AI agents for the manufacturing industry

Service overview:

Nexanar Predictive Maintenance (PdM) combines state-of-the-art AI agent technology with industrial manufacturing expertise to significantly increase the availability and efficiency of your production facilities. Our solution detects potential failures early, optimizes maintenance cycles, and reduces unplanned downtime – all automated and data-driven.

Warum Nexanar Predictive Maintenance?

  • Early fault detection: AI agents analyze sensor data in real time, recognize patterns and predict machine failures before they occur.
  • Cost optimization: Reduction of emergency maintenance and overtime, extension of the service life of critical components.
  • Automated maintenance planning: AI-supported recommendations for optimal maintenance, based on plant condition and production requirements.
  • Integration & Scalability: Seamless integration into existing production systems and flexible scaling for any manufacturing size.

Technology:

  • AI agents: Self-learning models that continuously learn and improve their predictions.
  • IoT sensors: Real-time data from machines and systems.
  • Predictive Analytics: Forecasting failures, optimizing maintenance intervals, intelligent resource planning.

Use Case: Automotive Supplier – Optimization of Production Lines

A leading automotive supplier faced the challenge of repeated unplanned downtime on critical press and assembly lines. Nexanar implemented AI agents that continuously analyzed sensor data from the machines.

–40%

reduction
unplanned
Standstills within
the first 6 months

+25%

Extending the service life of press tools
gen

+500.000€

Savings
annually
optimized
Maintenance cycles

Results :

  • 40% reduction in unplanned downtime within the first 6 months
  • Extending the service life of press tools by 25%
  • Savings of over €500,000 annually through optimized maintenance cycles
  • Automated maintenance alerts for the maintenance team enabled rapid intervention.

Your benefit:

  • Maximum plant availability
  • Minimized production losses
  • Optimized maintenance costs
  • Data-driven decisions for your manufacturing

Contact us

To make your production line smarter, more efficient, and more reliable. Nexanar Predictive Maintenance brings AI to your manufacturing – reliably, automatically, and future-proof.

280 Park Ave, 7th Floor,
New York, NY 10017

info@nexanar.com

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